Past Project Experiences
2017 Past Project Experience
- OYAK ASLAN CIMENTO. A.S. / 2017
Darıca Cement Plant
158.1. Replacement of the trunnion of the cement mill and
the girth gear - pinion.
- LIMAK PINARHISAR CIMENTO FABRIKASI / 2017
Limak Pinarhisar Cement Plant
159.1. installation of Rotary Kiln Line-1. ( SINOMA – Ø 4,8 x 68 m )
- CINER GROUP – ( AYMAS A.S. ) / 2017
Kazan Soda Electric Plant
160.1. Installation of Calcination Rotary Kiln Line. (FLS – Ø 3,95 x 92 m
161. ÇİMSA ÇİMENTO SAN.TİC.A.Ş. / 2017-2018
161.1 White Cement Transformation project Steel-Mechanical Technological manufacturing and Installation & Dismantling works
Weight of Manifacturings Work:5200 tons
Weight of Dismantling Work:4350 tons
Weight of Installation Works:8450 tons
2016 Past Project Experience
- BATICIM BATI ANADOLU CIMENTO SAN. A.S. / 2016
Soke Cement Plant
152.1. Fabrication and installation works of the fly ash silo: 2750 m³
Weight of the fabrication works: 234 Ton
Weight of the installation works: 250 Ton.
- UST YAPI MADENCILIK A.S. / 2016
Kav-cim Kavak Cement Plant
153.1. Fabrication and installation works for the local equipments of
the raw mill ( Polysius – Ø 5,2 x 13 m )
153.2. Fabrication and installation of the electrostatic precipitator for the raw
mill and clinker cooler and cooling tower as well.
- CIMSA CIMENTO SAN. TIC. A.S. / 2016
Mersin Cement Plant
154.1. Fabrication and installation of chimney for facality-2.
- CIMSA CIMENTO SAN. TIC. A.S. / 2016
Mersin Cement Plant
155.1. Revision works for packaging facality of white cement.
- CIMSA CIMENTO SAN. TIC. A.S. / 2016
Afyon Cement Plant
156.1. Fabrication and installation of Rotary Kiln Line. ( Ø 4,8 x 68 m )
- KARDEMIR DEMIR – CELIK SAN. TIC. A.S. / 2016
Kardemir Iron – Steel Plant
157.1. Modernization of conduits, storage pools and water purification of
facality Nr.5 Blast Kiln (Fabrication and Installation)
2015 Past Project Experience
- NUH CIMENTO SANAYI A.S. / 2015
134.1. Installation of the heavy kiln shell section of the rotary kiln number 3
together with the tyre ( FLS – Ø 5,5 x 2,8 m )
- NUH CIMENTO SANAYI A.S. / 2015
135.1. Revision of the inlet chamber of the electrostatic precipitator for clinker
cooler for the clinker production line number 3
- SANKO – CIMKO CIMENTO FABRIKASI / 2015
Kahramanmaras Cement Plant
136.1. Fabrication of the outlet kiln shell section ( Ø 5,6 x 1,6 m )
- CIMSA CIMENTO SAN. VE TIC. A.Ş. / 2015
Kayseri Cement Plant
137.1. Fabrication and installation works for the dust coal
- VOTORANTIM CIMENTO SAN. TIC. A.S. / 2015
Samsun Cement Grinding Facility
138.1. Revision of the concrete support for the main drive unit of
the cement mill and replacement of the gear.
- TURKMEX CINKO OKSIT VE CINKO SULFAT FABRIKASI A.S. / 2015
Izmir Aliaga Facility
139.1. Fabrication and installation of the dryer shell ( Ø 3,0 x 18,288 m )
- OYKA KAGIT AMBALAJ SANAYI VE TIC. A.S. / 2015
Caycuma Plant
140.1. Fabrication of the Trommel used for peeling of the trunks for
making paper ( Ø 4,0 x 18 m ).
- ORMAKSAN HIDROLIK VE MAKINE SAN VE TIC LTD. STI / 2015
Equatorial Guinea
141.1. Fabrication of the BSD Equipments for one of the FLS Project.
( Rotary kiln sections, casing of the raw mill, casing of the seperator e.t.c.)
Weight of the fabrication works: 678 Ton.
- ERMADEN ERDEMIR MADENCILIK SAN. VE TIC. A.S. / 2015
Divrigi Facility
142.1. Replacement of the part on the shell of the ball mill
( Ø 4400 x 7020 mm )
- CIMSA CIMENTO SAN. TIC. A.S. / 2015
Eskişehir Cement Plant
143.1. SNCR Fabrication and installation Ammoniac Tankı ( 75 m² ).
- CIMSA CIMENTO SAN. TIC. A.S. / 2015
Mersin Cement Plant
144.1. SNCR Fabrication and installation Ammoniac Tankı ( 75 m² ).
- VICAT BASTAS BASKENT CIMENTO SAN. TIC. A.S. / 2015
Bastas Cement Plant
145.1. Waste Foundry Sand Feeding System.
(Project, Fabrication, Installation)
- VICAT BASTAS BASKENT CIMENTO SAN. TIC. A.S. / 2015
Bastas Cement Plant
146.1. Converting the chair pads to sliding system ( Rotary Kiln-1, Station-3 ).
- CIMSA CIMENTO SAN. TIC. A.S. / 2015
Eskisehir Cement Plant
147.1. Civil and mechanical works for the dedusting system of
the wagon loading system for the facility number II.
- GOLTAS GOLLER BOLGESI CIMENTO SAN. TIC. A.S. / 2015
Isparta Cement Plant
148.1. Replacement of electrostatic precipitator to bag filters for Line1 and 2,
148.2. Dismounting and installation works
- SANCIM CIMENTO SAN. TIC. A.S. / 2015
Bilecik Cement Plant
149.1. Revision of the rotary kiln – Ø 4,6 m
149.2. Maintance and calibration
- BATICIM BATI ANADOLU CIMENTO SAN. A.S / 2015
Soke Cement Plant
150.1. Fabrication and installation works for the roller press unit
Weight of the fabrication works: 452 Ton.
Weight of the installation works: 600 Ton.
- SANKO – CIMKO CIMENTO FABRIKASI / 2015
Kahramanmaras Cement Plant
151.1. Replacement of bearings for Roller Press.
2014 Past Project Experience
- OYAK UNYE CIMENTO SAN. TIC. A.S. / 2014
Unye Cement Plant
107.1. Fabrication of the dryer shell and gas line equipments for the ATY
system and maintenance, installation, commisionning works.
( Ø 3,0 x 25 m )
- VICAT – KONYA CIMENTO SAN. A.S. / 2014
Konya Cement Plant
108.1. Converting the chair pads to sliding system. ( Ø 4,2 m )
- YURT CIMENTO SAN A.S. / 2014
Mus Cement Plant
109.1. Replacement of the kiln shell. ( Ø 4,15 x 1,0 m )
- CIMSA CIMENTO SAN. VE TIC. A.S. / 2014
Kayseri Cement Plant
110.1. Dismounting and installation works for ID fan.
- LAFARGE EREGLI CIMENTO SAN VE TIC A.S. / 2013 – 2014
Eregli Cement Grinding Facility
111.1. Replacement of the shell of the cement mill and the girth
gear- pinion
- CIMSA CIMENTO SAN. VE TIC. A.S. / 2014
Kayseri Cement Plant
112.1. Installation and fabrication works for the transport line of the clinker
with trass.
- DENIZLI CIMENTO SAN. A.S. / 2012 – 2013
Denizli Cement Plant
113.1. Fabrication and replacement of the kiln shell for the rotary kiln
number-1 (Ø 4,6 x 7,5 m / Ø 4,6 x 2,6 m)
- OYAK – MARDIN CIMENTO SAN. TIC. A.S. / 2013
Mardin Cement Plant
114.1. Fabrication and replacement of the outlet kiln shell ( Ø 4,6 x 1,6 m )
- NUH CIMENTO SANAYI A.S. / 2013
115.1. Preperation of the heavy kiln shell together with tyre for
the rotary kiln number 3 on the ground as a spare part.
( FLS - Ø 5,5 x 2,8 m and Tyre )
- OYAK – MARDIN CIMENTO SAN. TIC. A.S. / 2013
Mardin Cement Plant
116.1. Fabrication and replacement of the kiln shell for the rotary kiln
number-1 ( Ø 4,6 x 2,6m ).
- CIMPOR YOZGAT CIMENTO SAN. TIC. A.S. / 2013
Yozgat Cement Plant
117.1. Fabrication of the two way valve for the inlet of the raw mill.
- DENIZLI CIMENTO SAN. A.S. / 2014
Denizli Cement Plant
118.1. Fabrication and replacement of the kiln shell for the rotary kiln no-1.
( Ø 4,6 x 6,3 m )
- TRACIM CIMENTO SANAYI VE TICARET A.S. / 2013 – 2014
Vize Cement Plant
119.1. Fabrication, installation and commisionning works of the roller press unit for the cement mill number-1
Project: SINOMA-CHINA, Model: TRD 140/140, Capacity: 500/650 ton
- SANCIM CIMENTO SANAYI VE TICARET A.S. / 2014
Bilecik Cement Plant
120.1. Fabrication of the kiln shell ( Ø 4,6 x1,0 m )
- SANKO – CIMKO CIMENTO FABRIKASI / 2014
Kahramanmaras Cement Plant
121.1. Replacement of the outlet kiln shell ( Ø 5,5 x 1,45 m )
- CIMSA CIMENTO SAN. TIC. A.S. / 2014
Eskisehir Cement Plant
122.1. Replacement of the kiln shell ( Ø 3,6 x 18 m )
( FLS – Ø 3,6 x 55 m )
122.2. Fabrication and installation of the tertiary air duct
- CIMSA CIMENTO SAN. TIC. A.S. / 2014
Eskisehir Cement Plant
123.1. Modernization of the pipes of the ID fan for the facility number 1.
- CIMSA CIMENTO SAN. TIC. A.S. / 2014
Eskisehir Cement Plant
124.1. Civil and mechanical works of the kiln feeding system for the facility
number 1
- UST YAPI MADENCILIK A.S. / 2014
Kav-cim Kavak Cement Plant
125.1. Fabrication and installation works of the stacker and reclaimer system
for the coal stock hall.
125.2. Fabrication and installation works of the stacker and reclaimer system
for the raw metarial stock hall.
125.3. Fabrication and installation works of the stacker and reclaimer system
for the additive stock hall.
- UST YAPI MADENCILIK A.S. / 2014
Kav-cim Kavak Cement Plant
126.1. Fabrication and installation of the kiln shells. ( Ø 4,65 x 59 m )
- TOROS TARIM A.S. / 2014
Samsun Plant
127.1. Fabrication and replacement of the tyres, kiln shells under the tyre and
pulley of the dryer for the NPK unit NPK.
( Ø 3,6 x 1,3 m with Ring) / ( Ø 3,6 x 1,8 m with Ring)
- CINKOM CINKO KURSUN METAL VE MADENCILIK SAN. TIC. A.S. / 2014
Kayseri Plant
128.1. Fabrication of the kiln shell for the teksif rotary kiln ( Ø 2,6 x 14,85 m )
- OYAK – MARDIN CIMENTO SAN. TIC. A.S. / 2014
Mardin Cement Plant
129.1. Fabrication of the outlet kiln Shell fort he rotary kiln number II.
( Ø 4,35 x 1,6 m )
- VICAT – BASTAS BASKENT CIM. SAN. VE TIC. A.S. / 2014
Bastas Cement Plant
130.1. Replacement of the chair pads for the rotary kiln number II
130.2. Replacement of the cyclones
130.3. Replacement of the pipes located on the preheater tower
( +120 m from the ground level.)
130.4. Fixation and installation of the screw conveyor inside the hopper for
the wasting system
130.5. Fabrication of the steel and technological equipments related to this
job and insulation works for this project.
- SANKO – CIMKO CIMENTO FABRIKASI / 2014
Kahramanmaras Cement Plant
131.1. Replacement of the outlet kiln shell ( Ø 5,6 x 1,45 m )
131.2. Replacement of the inlet sealing of the rotary kiln.
131.3. Modification of the expansion joint at the tertiary air duct.
131.4. Installation of the weighing machine for clinker and modification of the
feeding station.
131.5. Modification of the system fans for the coal mill.
131.6. Replacement of the movable louvres of the coal mills.
- VICAT – BASTAS BASKENT CIM. SAN. VE TIC. A.S. / 2014
Bastas Cement Plant
132.1. Fabrication and installation of the hopper for the roller press unit BK-2.
- VITKOVICE GEARWORKS A.S. / 2014
133.1. Erection of Bridge Scraper Machine – MBSK 600
2013 Past Project Experience
- RENAISSANCE CONSTRUCTION – RUSYA / 2012 – 2013 ( NORM-CCM )
Sebryakov Cement Plant - Mihailovka
98.1. Fabrication and installation of the clinker production line ( 4000 Tpd. )
Site Fabrication
98.2. Fabrication of the cyclones and ducts: 1250 ton
Workshop Fabrication
98.3. Fabrication of the some equipments in our workshop located on
Ankara-TURKEY ( Light kiln sections of the rotary kiln,
Stacker-Reclaimer, Apron conveyor, belt conveyors: 600 ton).
Erection
98.4. Erection of the raw mill unit.
98.5. Erection of the equipments in preheater tower.
98.6. Erection of the rotary kiln unit.
98.7. Erection of the clinker cooler unit and electrostatic precipitator for
clinker cooler.
98.8. Erection of the electrostatic precipitator for raw mill.
- RENAISSANCE CONSTRUCTION – RUSYA / 2012 – 2013 ( NORM-CCM )
Novocement Cement Plant-Novorosisky
99.1. Installation of the some units for clinker production line ( 4000 Tpd. )
Total weight of the installation: 3000 ton.
- KIPAS KAHRAMANMARAS CIMENTO SAN. TIC. A.S. / 2012 - 2013 - 2014
Kahramanmaras Cement Plant
Fabrication and installation works for the clinker production line number II.
100.1. Fabrication of the steel structure: 6500 ton
100.2. Fabrication of the technological equipments: 4000 ton
(Casing of the filters, some parts for the clinker cooler, cyclones,
. hoppers, gas ducts, chimney e.t.c. )
100.3. Fabrication of the mechanical Equipments: 1500 ton
(Casing of the coal, cement and raw mills, seperators, base frame of
the rollers for the rotary kiln, base frame of the roller press and their
accessories, valves, expansion joints, air slides and e.t.c.)
Total weight of the installation works: 15000 ton
Insulation works: 20 000 m2
Cladding works: 35 000 m2
100.4. General installation works for air, water and lubrication.
- DENIZLI CIMENTO SAN. TIC. A.S. / 2012
Denizli Cement Plant
101.1. Cladding works for the roof of the cement silo
Weight of the fabrication works: 46 ton
Weight of the installation works: 46 ton
Weight of the dismounting works: 5 ton
Cladding of the roof: 600m²
- RENAISSANCE CONSTRUCTION – RUSYA / 2012 – 2013 ( NORM-CCM )
Novocement Cement Plant-Novorosisky
102.1. Installation of the some units for clinker production line ( 4000 Tpd. )
Total weight of the installation: 3000 ton.
- CTP TEAM - S. KOREA / 2013
IGCC Gasfication Plant – Taean Project
103.1. Fabrication Mill Bag Filter Plenums
Weight of the fabrication works: 75 ton
- CIMSA CIMENTO SAN. VE TIC. A.S. / 2012 – 2013
Mersin Cement Plant
104.1. Installation of the HAC (Cement facility with Calcium aluminate )
Weight of the fabrication works: 485 ton
Weight of the installation works: 570 ton
Weight of the dismounting works: 120 ton
Insulation works: 295 m2
Cladding Works: 4500 m2
- VICAT – BASTAS BASKENT CIM. SAN. VE TIC. A.S. / 2013
Bastas Cement Plant
105.1. Installation and fabrication works for the Roller Press Unit ( BK - 2 )
Weight of the fabrication of the technological equipments: 161 ton
Weight of the fabrication of the steel construction: 877 ton
Weight of the fabrication of the mechanical equipments: 45 ton
Weight of the installation of the both technological and process
equipments: 1230 ton
Installation of the steel construction: 877 ton
Cladding works: 7600 m²
Insulation works: 3180 m²
- UZBEKISTAN DZHIZAK CEMENT FACTORY ( DAL TEKNIK ) / 2013
106.1. Fabrication of the paddle box for cement mill.
106.2. Fabrication of the temporary support for rotary kiln.
106.3. Fabrication of the support for the fan lines of the burner pipe.
2012 Past Project Experience
- OYAK BOLU CIMENTO SAN. TIC. A.S. / 2012
Bolu Cement Plant
95.1. Revision of the rotary kiln ( KHD - Ø 4,6 x 64 m ).
Replacement of the both tertiary air duct and kiln hood.
Replacement of the outlet part of the rotary kiln, outlet side tyre and
rollers.
Adjustment of the girth gear.
95.2 Maintenance of the cyclones in the preheater tower.
Dismounting of the cyclones number O1 and V1 and installation of the
new ones.
- BEUMER MASHINENFABRIK GMBH. / 2012
96.1. Fabrication of the various kind of elevator casing: 160 ton
- CIMPOR SIVAS CIMENTO SAN. TIC. A.S. / 2012
Sivas Cement Plant
97.1. Replacement of the burner pipe of the rotary kiln.
2011 Past Project Experience
- RENAISSANCE CONSTRUCTION - RUSSIA / 2010 – 2011 ( NORM-CCM )
Verhnebakansky Cement Plant
6200 Tpd. Fabrication and Installation Works For The Complete
Cement Production Line
78.1. Raw mill feeding.
78.2. Erection of the electrostatic presipitator for raw mill.
78.3. Installation of the equipments located on the preheater tower.
78.4. Installation of the rotary kiln unit.
78.5. Installation of the clinker cooler unit and electrostatic presipitator
78.6. Fabrication of the cyclones and gas ducts ( 2250 ton ).
- SET CIMENTO SAN. TIC. A.S. / 2010
Ankara Cement Plant
79.1. Revision of the rotary kiln number II ( Ø 4,2 x 60 m ).
79.2. Replacement of the heavy kiln shell together with tyre.
- OYAK – MARDIN CIMENTO SAN. TIC. A.S. / 2010
Mardin Cement Plant
80.1. Fabrication of the chair pad and support plates for tyre.
- CIMSA CIMENTO SAN. VE TIC. A.S. / 2010 – 2011
Eskisehir Cement Plant
81.1. Extension of the calcination in facility-I.
Fabrication works: 425 ton
Installation works: 380 ton
Dismounting works: 106 ton
- VICAT – KONYA CIMENTO SAN. A.S. / 2010 – 2011
Konya Cement Plant
82.1. Both fabrication and installation of the beams for Loesche raw mill.
- SANKO – CIMKO CIMENTO FABRIKASI / 2010 – 2011
Kahramanmaras Cement Plant
83.1. Fabrication of the guillotine valve with actuator
( 2440 x 2440mm ) - 3 units
( 1700 x 1200mm ) - 4 units
( P200 x 300mm ) - 4 units
- CIMSA CIMENTO SAN. VE TIC. A.S. / 2010 – 2011
Mersin Cement Plant
84.1. Replacement of the kiln shell on which Girth Gear is located.
( FLS – Ø 5,2 x 6m )
- VICAT – KONYA CIMENTO SAN. A.S. / 2010 – 2011
Konya Cement Plant
85.1. Fabrication and replacement of the heavy kiln shell together with tyre and also fabrication and installation of the inlet and outlet section of the rotary kiln number I ( KHD – Ø 4,2 m )
- CIMSA CIMENTO SAN. VE TIC. A.S. / 2010-2011
Eskisehir Cement Plant
86.1. Replacement of the heavy kiln shell inlet and outlet side together
with tyre. ( MIAG - Ø 3,6 m )
- OYAK BOLU CIMENTO SAN. TIC. A.S. / 2011
Eregli Cement Grinding Facility
87.1. Execution of the cement silo with the capacity of 550 ton ( 2 units )
- CIMPOR ANKARA CIMENTO SAN. TIC. A.S. / 2011
Ankara Hasanoglan Cement Plant
88.1. Replacement of the burner pipe of the rotary kiln.
- CIMPOR YOZGAT CIMENTO SAN. TIC. A.S. / 2011
Yozgat Cement Plant
89.1. Replacement of the burner pipe of the rotary kiln.
- ASKALE CIMENTO SAN. TIC. A.S. / 2011
Askale Cement Plant
90.1. Revision of the raw mill.
90.2. Revision of the rotary kiln and preheater tower.
90.3. Replacement of the beams and maintenace works for
the clinker stockhall.
- SANKO – CIMKO CIMENTO FABRIKASI / 2011
Kahramanmaras Cement Plant
91.1. Dismounting, maintenance and installation of the gear box of
the raw mill number 3.
91.2. Replacement of the fans for clinker cooler.
91.3. Replacement of the gear of the main drive of the rotary kiln.
- VICAT – KONYA CIMENTO SAN. A.S. / 2011
Konya Cement Plant
92.1. Execution of the 150 m3 coal silo (Project, Fabrication and installation).
Weight of the fabrication works: 125 ton
Weight of the installation works: 140 ton
Weight of the dismounting works: 10 ton
- CIMSA CIMENTO SAN. VE TIC. A.S. / 2011
Eskisehir Cement Plant
93.1. Installation of the “HOT DISK REACTOR” for the facility
number 2 and fabrication of some equipment for this Project.
Weight of the fabrication works: 115 ton
Weight of the installation works: 360 ton
Weight of the dismounting works: 120 ton
- CIMSA CIMENTO SAN. VE TIC. A.S. / 2011
Nigde Cement Plant
94.1. Revision of the rotary kiln. ( KHD - Ø 3,8 x 54 m )
2010 Past Project Experience
- VICAT – KONYA CIMENTO SAN. A.S. / 2009 – 2010
Konya Cement Plant
62.1. Fabrication and replacement of the outlet kiln shell of the rotary kiln
number II ( Ø 4200 x 825 mm ).
- ASKALE CIMENTO SAN. TIC. A.S. / 2009
Trabzon Cement Plant
63.1. Fabrication of the beam under the rail for the overhead crane in the stockhall.
63.2. Fabrication of the pulley of the cooling ventilator.
63.3. Fabrication of the seperation valve for air-slide ( 300 mm - 2 units).
63.4. Fabrication of the casing and buckets of the Aumund elevator (5 units ).
63.5. Fabrication of the ventilator pulley of the elevator number 3.
- SET CIMENTO SAN. TIC. A.S / 2009 - 2010
Pınarhisar Cement Plant
64.1. Extension of the length of the precalcination for the rotary kiln no. II.
( Project – Fabrication – Erection )
- DENIZLI CIMENTO SAN. TIC. A.S. / 2010
Denizli Cement Plant
65.1. Modification works for the cyclone DF-1 SO4.
65.2. Fabrication and installation works for the hot gas duct between cogeneration and raw mill number 3.
- AS CIMENTO SAN. TIC. A.S. / 2010
Kızılkaya Cement Plant
66.1. Replacement of the outlet trunnion of the cement mill number II and adjustment of the drive unit.
66.2. Installation of the rotary scale for the packing unit number IV.
66.3. Fabrication and installation works of the steel silo and transport lines.
( 1500 ton )
66.4. Fabrication and installation works of the steel silo and transport lines.
( 1000 ton )
66.5. Revision of the gearbox of the raw mill number MPS 5300.
66.6. Revision of the rotary kiln number 2 and replacement of the burner pipe of the rotary kiln.
- ASKALE CIMENTO SAN. TIC. A.S. / 2010
Askale Cement Plant
67.1. Fabrication of the casing of the crusher of the trass.
67.2. Fabrication of the weighing hopper of raw mill.
67.3. Fabrication of the casing of the crusher for the rotary kiln number II.
- SANKO – CIMKO CIMENTO FABRIKASI / 2010
Kahramanmaras Cement Plant
68.1. Fabrication of the outlet kiln shell of the rotary kiln ( Ø 5.6 x 1.45 mt. ).
68.2. Fabrication of the slide gate valve ( DN 800 ).
68.3. Fabrication of the retaining ring for rotary kiln.
68.4. Fabrication of the protector for switch.
68.5. Revision works for the clinker production line.
68.6. Belt conveyor ( 200T/h - 3 unit ) (project, fabrication, installation).
68.7. Fabrication of the seperation valve for air slide ( 315 mm. ).
68.8. Fabrication of the valves for the feeding pipes in preheater tower.
68.9. Fabrication of the sealing and extension parts of the tertiary air duct.
68.10. Replacement of the louvres of the seperators for the cement mills number I. II. III..
68.11. Execution of the overhead cranes and bridges( 20 Ton, 2 Ton, 1 Ton ) ( Project , fabrication, installation ).
68.12. Various steel and platform works ( 55 Ton )
68.13. Various steel and platform works ( 36 Ton )
68.14. Fabrication of the casing of the air slide ( 315 mm )
68.15. Cement transportation line and bridges for the air slides.
- OYAK – MARDIN CIMENTO SAN. TIC. A.S. / 2010
Mardin Cement Plant
69.1. Revision of the rotary kiln number I and replacment of the kiln shell and tyre.
69.2. Revision of the elektrostatic presipitator for raw mill, replacement of the collecting and discharge electrodes.
68.3. General revision works for preheater tower
68.4. Fabrication of the chair pad for rotary kilns number I.and II.
68.5. Fabrication of the base frame for the ventilator of the gas of chimney.
- VICAT – KONYA CIMENTO SAN. A.S. / 2010
Konya Cement Plant
70.1. Revision of the electrostatic precipitator for raw mill ( Redecam).
70.2. Fabrication of the casing of the gear box for the overhead crane.
- CIMSA CIMENTO SAN. TIC. A.S. / 2010
Mersin Cement Plant
71.1. Adjustment of the drive unit and gear of the rotary( FLS - Ø5.5 x 87 m ).
- SET CIMENTO SAN. TIC. A.S. / 2010
Ambarlı Cement Grinding and packing Facility
72.1. Revision of the cement mills number I. and II.
- SET CIMENTO SAN. TIC. A.S. / 2010
Pınarhisar Cement Plant
73.1. Revision of the rotary kiln number II.
( Replacement of the heavy kiln shell together with tyre ).
73.2. Revision of the IHI raw mill and replacement of the rotor of
the seperator.
73.3. 2. Manufacturing and installation of Cement Mill body outlet side.
( Ø 3,8 x 11 m )
73.4. Replacement of the outlet bearing of the cement mill number 2.
Ankara Cement Plant
73.5. Fabrication and installation of the hot gas pipe of the clinker cooler for the rotary kiln number 3.
- CIMPOR CORUM CIMENTO SAN. TIC. A.S. / 2010
Corum Cement Plant
74.1. Revision of the rotary kiln.
- CIMPOR YOZGAT CIMENTO SAN. TIC. A.S. / 2010
Yozgat Cement Plant
75.1. General modification works for clinker cooler unit ( Fabrication and installation of the both fix and movable frames e.t.c.).
- OYAK BOLU CIMENTO SAN. TIC. A.S. / 2010
Eregli Cement Grinding Facility – Loesche LM 53. 3+3
76.1. Local fabrication and installation works for the grinding.
Weight of the local fabrication works: 400 ton
Weight of the installation works: 1350 ton
- VICAT – KONYA CIMENTO SAN. A.S. / 2010
Konya Cement Plant
77.1. Fabrication and installation works for the clinker transporatation system
Weight of the local fabrication works: 142 ton
Weight of the installation works: 215 ton
2009 Past Project Experience
- NUH CIMENTO SAN. A.S. ( ANDRITZ ) / 2008 – 2009
Nuh Cement Plant
48.1. Solid waste disposal facility (sludge drying).
48.2. Both fabrication and installation of some equipments.
- AS CIMENTO SAN. TIC. A.S. / 2008 - 2009
Kızılkaya Cement Plant
49.1. Erection of the raw mill unit. ( Hefei – HRM / 3700 E )
Total weight of the erection works: 350 ton.
- VICAT – BASTAS BASKENT CIMENTO SAN. TIC. A.S. / 2008 – 2009
Bastas Cement Plant
50.1. Solid waste burnning and stocking facility.
Weight of the local fabrication works: 168 ton
Weight of the erection works: 225 ton
- ETI ALUMINYUM A.S. / 2009
Seydisehir Aluminium Facilities
51.1. Revision of the rotary kiln number II (Russian Project / Ø 3,6 x 75 m ).
51.2. Fabrication of the chair pad for the tyre.
- BETA MAKINA / 2009
Ankara gendarmes sewing workshops
52.1. Erection of the steel construction - 265 ton
- CIMPOR YOZGAT CIMENTO SAN. TIC. A.S. / 2009
Yozgat Cement Plant
53.1. Replacement of the casing and impeller of the fan for raw mill.
- CIMPOR SIVAS CIMENTO SAN. TIC. A.S. / 2009
Sivas Cement Plant
54.1. 1.Fabrication of the structure holding the burner pipe of the rotary kiln and replacement of the burner pipe.
54.2. 2. Replacement of the trunnion of the raw mill.
- SYRIA TARTOUS CIMENTO FABRIKASI / 2009
55.1. Replacement of the heavy kiln shell with tyre and rollers and adjustment of the gear. ( Ø 4,6 x 69 m )
- AS CIMENTO SAN. VE TIC. A.S. / 2009
Kızılkaya Cement Plant
56.1. Revision works for clinker silo.
56.2. Revision works for Rotary kiln line 1
56.3. Installation of the packing unit.
56.4. Revision of the elevator for tras dryer.
56.5. Fabrication of the screw conveyors under the filter. ( 60 ton/h – 5 units )
56.6. Fabrication of the chair pad for the tyre of the rotary kiln.
56.7. Fabrication of the driver and carrier shafts for crusher.
56.8. Erection of the Mass machine cement cooler unit
- VICAT – BASTAS BASKENT CIM. SAN. VE TIC. A.S. / 2009
Bastas Cement Plant
57.1. Fabrication of the beams for Loesche mill
57.2. Fabrication of the discahrge chute
57.3. Fabrication rotary valve for waste burnning facility.
57.4. Replacement of the valves at the waste burnning facility
57.5. Fabrication of the upper pulley of the elevator for the cement mills number 1 and 2.
- OYAK BOLU CIMENTO SAN. A.S. / 2009
Ankara Grinding Facility
58.1. Fabrication of the bucket for packing unit. ( 400mm - 500mm - 630mm )
- SET CIMENTO SAN. VE TIC. A.S. / 2009
Balıkesir Cement Plant
59.1. General revision work for the clinker cooler. ( IKN ) Fabrication and erection works.
59.2. Modification works for the bag filter with the capacity of 15.000 m2/h
59.3. Insulation works for the hot gas pipe.
- CIMKO CIMENTO VE BETON SAN. A.S. / 2009
Kahramanmaras Cement Plant
60.1. Fabrication works for the pan conveyor number L11.01.01 and L11.01.02
60.2. Measuring works for rotary kiln
60.3. Revision of the inlet seal for the rotary kiln.
60.4. Revision of the electrostatic presipitator for klinker cooler.
60.5. Fabrication of the expansion joint for cooling tower. ( Ø 3020 x1260mm)
60.6. Execution of the cement transport line( Project, fabrication ,installation )
60.7. Execution of the elevator for the cement transportation and it’s tower
( 200 t/h, 28 mt – Project ,fabrication ,installation)
60.8. Fabrication of the outlet kiln shell of the rotary kiln ( Ø5500 x 1450 mm )
60.9. Replacement of the burner pipe.
60.10. Fabrication of the air-slide ( 630 mm )
60.11. Replacement of the rotor for crusher.
60.12. Replacement of the sleeve of the raw mill
- CIMPOR CORUM CIMENTO SAN. TIC. A.S. / 2009
Corum Cement Plant
61.1. Replacement of the cement ball mill shell ( Ø 3,8 x 13 m )
61.2. Fabrication and installation of the base frame of the gearbox and
motor of the Raw mill. ( KHD – Ø 2,2 x 13 m )
61.3. Cold Measuring the alignment of the Rotary Kiln.
61.4. Replacement of the chair pad under the tyre of the rotary kiln.
2008 Past Project Experience
- CIMSA CIMENTO SAN. TIC. A.S. / 2007 – 2008
Eskisehir Cement Plant
38.1. Erection of the rotary kiln unit (FLS – Ø 3,6 x 55 m ).
38.2. Erection of the Clinker cooler unit ( FLS ).
38.3. Erection of the electrostatic presipitator for the Clinker cooler ( FLS ).
38.4. Erection of the clinker transport lines.
Total weight of the erection works: 1600 ton
- AS CIMENTO SAN. VE TIC. A.S. / 2007 – 2008
Kızılkaya Cement Plant
Clinker production line number II.
39.1. Erection of the raw mill unit and local fabrication works.
( PFEIFFER AG / MPS 5300 )
39.2. Erection of the coal mill unit and local fabrication works.
( PFEIFFER AG / MPS 3070 )
39.3. Erection of the rotary kiln unit (CITIC – Ø 5,6 x 87 m ).
39.4. Erection of the clinker cooler unit ( IKN ).
Weight of the local fabrication works: 2100 ton
Weight of the erection works: 5050 ton
- VICAT – KONYA CIMENTO SAN. A.S. / 2008
Konya Cement Plant
40.1. Replacement work of the casing of the cement mill number I.
( FCB – Horomill – 1 / Ø 3800mm )
- AS CIMENTO SAN. TIC. A.S. / 2008
Kızılkaya Cement Plant.
41.1. Erection of the Clinker silo with the capacity of 30000 ton and local fabrication works.
Weight of the local fabrication works: 1200 ton
Weight of the erection works: 2200 ton
- KIPAS KAHRAMANMARAS CIMENTO SAN. TIC. A.S. (SARHAN) / 2008
Kahramanmaras Cement Plant
Clinker production line number 1.
42.1. Erection of the rotary kiln unit ( KHD – Ø 4,6 x 54 m ).
42.2. Erection of the clinker cooler unit and transport line (KHD – Pyrofloor ).
42.3. Erection of the raw mill. ( PFEIFFER AG / MPS 4500 ).
Total weight of the erection works: 2400 ton
- CIMSA CIMENTO SAN. TIC. A.S. / 2008
Eskisehir Cement Plant
43.1. Local fabrication, dismantling and installation works for the modernization of the coal transportation system of the clinker production line.
43.2. Replacement of the impeller of the ID fan.
43.3. Replacement of the impeller of the fan for the electrostatic presipitator of the raw mill.
- SET CIMENTO SAN. TIC. A.S / 2008
Balıkesir Cement Plant
44.1. Replacement of the heavy kiln shell with tyre and rollers.
( HUMBOLDT - Ø 3,6 x 54 m ).
- LAFARGE VAN CIMENTO A.S. / 2008
Van Cement Plant
45.1. Fabrication of the light and heavy kiln shell ( Ø 3,6 x 11 m ).
- SET CIMENTO SAN. TIC. A.S / 2008
Ankara Cement Plant
46.1. Replacement of the kiln shell for the rotary kiln number 3 and some revision works ( FCB - Ø 4,4 x 64 m )
46.2. Fabrication of the cyclone for the hot gas line of the coal mill and installation.
- CIMPOR CORUM CIMENTO SAN. TIC. A.S. / 2008
Corum Cement Plant
47.1. Replacement of the casing of the mill number III( KHD / Ø 2,2 x 13 m ).
2007 Past Project Experience
- YIBITAS LAFARGE ORTA ANADOLU CIMENTO SAN. TIC. A.S. / 2007
Corum Cement Plant
30.1. Fabrication and installation works for the modification works of the clinker cooler.
Weight of the local fabrication works: 35 ton
Weight of the erection works: 90 ton
- OYAK – MARDIN CIMENTO SAN. TIC. A.S. ( DAL TEKNIK ) / 2007
Mardin Cement Plant
31.1. Erection of the Rotary Kiln Unit ( HUMBOLDT – Ø 4,33 x 65 m ).
31.2. Fabrication of the cyclones located on preheater tower ( OMAG ).
Weight of the local fabrication works: 550 ton
Weight of the erection works: 900 ton
- OYAK BOLU ÇIMENTO SAN. A.S. / 2007
Saraykoy Grinding Facility
32.1. Replacement of the trunnion for cement mill.
- VICAT – KONYA CIMENTO SAN. A.S. / 2007
Konya Cement Plant
33.1. Fabrication and replacement of the beams for the raw mill.
(Loesche – LM 45-4 )
- VICAT – KONYA CIMENTO SAN. A.S. / 2006 – 2007
Konya Cement Plant
34.1. Installation of the cement mill unit (FCB – Horomill-2 / Ø 3800 ).
Weight of the local fabrication works: 1200 ton
Weight of the erection works: 2100 ton
- SANKO – CIMKO CIMENTO FABRIKASI ( EKON – PROKON ) / 2007
Kahramanmaras Cement Plant
35.1. Installation of the rotary kiln unit.( Polysius – Ø 5,6 x 87 m )
35.2. Installation of the raw mill. (Polysius – RM 51 / 26 ) - ( 3 units )
35.3. Installation of the coal mill unit (Polysius – RMK 25 / 12) - ( 2 Units )
35.4. Installation of the other equipments Fans / Elevators
Weight of the erection works: 5500 ton
- AS CIMENTO SAN. TIC. A.S. / 2007
Kızılkaya Cement Plant
36.1. Replacement of the kiln shell for rotary kiln number I.
(Polysius – Ø 4,0 x 60 m )
- VICAT – BASTAS BASKENT CIMENTO SAN. TIC. A.S. / 2007
Bastas Cement Plant
37.1. Replacement of the seperator of the raw mill named Loesche LM 45-4 and some revision works.
2006 Past Project Experience
- DENIZLI CIMENTO SAN. TIC. A.Ş. ( TIMSAN A.S. ) / 2005 – 2006
Denizli Cement Plant
25.1. Fabrication of the local equipments for the clinker stock hall with the capacity of 90.000 ton and installation of them.
- SANKO – CIMKO CIMENTO VE BETON SAN. TIC. A.S. / 2005 – 2006
Adıyaman Cement Plant
26.1. Erection and fabrication works of the cement mill.
( UDCM – Ø 3,8 x 13 m )
Weight of the local fabrication worksi: 1050 ton
Weight of the Installation works: 1500 ton
- VICAT – BASTAS BASKENT CIMENTO SAN. TIC. A.S. / 2006
Bastas Cement Plant
27.1. Maintenance works for the clinker cooler
27.2. Maintenance works for the stacker and reclaimer
- TURKERLER INS. TURIZM MADENCILIK TIC. SAN. A.S. / 2006
Ladik Cement Plant
28.1. Fabrication of the inlet gas duct of the electrostatic precipitator as weel
as the expansion joint.
- AS CIMENTO SAN. TIC. A.S. / 2006
Kızılkaya Cement Plant – LM 56.3 + 3
29.1. Fabrication and installation works for Loesche cement mill unit
( Capacity: 210 ton/h ).
Weight of the local fabrication works: 440 ton
Weight of the Installation works: 1228 ton
2005 Past Project Experience
- ADO CIMENTO SAN. TIC. A.S. / 2004 – 2005
Kızılkaya Cement Plant
- Clinker Production Line
17.1. Maintenance and erection of the rotary kiln together with it’s
all equipments ( Polysius – Ø 4,2 x 60 m ).
17.2. Installation of the coal mill unit and fabrication of the local equipments (PFEIFFER ).
17.3. Installation of the Clinker cooler unit and fabrication of the local equipments ( IKN ).
Weight of the local fabrication works: 650 ton
Weight of the erection works: 1350 ton
- BETONSAN – BETON VE CIMENTO SAN. A.S. / 2005
Lalahan Cement Grinding Facility
18.1. Alignment works for the gear box and bearings of the Cement mill.
- VICAT – KONYA CIMENTO SAN. A.S. / 2005
Konya Cement Plant
19.1. Both Fabrication and installation works for the raw metarial feeding line
of the Raw mill.
Weight of the local fabrication works: 350 ton
Weight of the erection works: 600 ton
- DENIZLI CIMENTO SAN. TIC. A.S. / 2005
Denizli Cement Plant
20.1. Revision of the ESP number II (Changing of the discharge electrodes,
maintenace of the hammers e.t.c.).
20.2. Replacement of the light kiln shell, heavy kiln shell with tyre, rollers and
adjustment of the gear and drive unit for the rotary kiln number II.
- CIMENTAS KARS CIMENTO SAN. TİC. A.Ş. / 2005
Kars Cement Plant
21.1. General revision works for clinker cooler, crusher, raw and coal mill e.t.c.
- CIMSA CIMENTO SAN. TIC. A.S. / 2005
Kayseri Cement Plant
22.1. Erection of the Rotary Kiln ( FLS – Ø 3,6 x 55 m ).
- IZAYDAS IZMIT ATIK VE ARTIKLARI DEGERLENDIRME A.S. / 2005
23.1. Revision of the rotary kiln ( Ø 4,2 x 12 m ).
- ADO CIMENTO SAN. A.S. / 2005
Antalya Cement Grinding Facility
24.1. Replacement of gears for the gearbox of the cement.
2002 Past Project Experience
- OYAK – ELAZIG ALTINOVA CIM. SAN. TIC. A.S. ( DAL TEKNİK ) / 2003 – 2004
Elazıg Cement Plant
14.1. Erection of the rotary kiln ( KHD – Ø 4,0 x 59 m ).
14.2. Fabrication of the whole local equipments like cyclones, inlet chamber dust ducts e.t.c. located on preheater tower and installation of them as well.
Weight of fabrication works: 650 ton
Weight of erection works: 1200 ton
- NUH CIMENTO SAN. A.S. ( GULERMAK ) / 2004
Nuh Cement Plant
15.1. Erection of the rotary kiln number III. ( FLS – Ø 5,5 x 66 m ).
Weight of erection works: 1100 ton
- BPB GYPSUM URETIM VE TIC. LTD. STI. / 2004
Hasanoglan Plaster Plant
16.1. Dust sealing works for the screw conveyors, belt conveyors, cyclones and pipe lines for the perlite unit.
2003 Past Project Experience
- VICAT – BASTAS BASKENT CIMENTO SAN. TIC. A.S. / 2003
Bastas Cement Plant
3.1. General revision works for clinker cooler.
3.2. Rotary Kiln Unit: reparation of the inlet seal.
3.3. Rotary Kiln Unit: renovation of the outlet seal.
- OYAK UNYE CIMENTO SAN. TIC. A.S. / 2003
Unye Cement Plant
4.1. Fabrication and installation of the steel construction of the stock
hall unit.
- SET CIMENTO SAN. TIC. A.S. / 2003
Trakya Cement Plant
5.1. General revision works for electrostatic precipitators for both clinker cooler and raw mill.
- BPB DOGAN ALCI FABRIKASI ( AYMAS A.S. ) / 2003
Hasanoglan Plaster Plant
6.1. Renovation work for the outlet seal ring of the rotary kiln no II.
- ISIKLAR SARAPCILIK SAN. VE TIC. A.S. / 2003
Kalecik Plant
7.1. Fabrication and Installation works of the tanks for waste water treatment facility.
- BURSA CIMENTO FABRIKASI ( CIMTEK A.S. ) / 2003
Bursa Cement Plant
8.1. Revision works for the electrostatic precipitator of the clinker
cooler.
- DENIZLI CIMENTO SAN. TIC. A.S. / 2003
Denizli Cement Plant
9.1. Fabrication, installation and insulation works for the hot gas line of the cogeneration unit.
9.2. Revision works for the hoppers of the raw metarials and polyurethane coating works (Electrostatic precipitator of the raw mill number 1 – 2 ).
- BPB DOGAN ALCI FABRIKASI / 2003
Hasanoglan Plaster Plant
10.1. Renovation of the outlet seal ring for the rotary kiln number I.
- VICAT – KONYA CIMENTO SAN. TIC A.S. / 2003
Konya Cement Plant
11.1. Fabrication of the buckets for the bucket elevator for the raw mill.
11.2. Fabrication of the kiln shell ( Ø 4200 x 825 mm outlet side )
for the rotary kiln number II as well as the replacement of it.
- YIBITAS LAFARGE ORTA ANADOLU CIMENTO SAN. TIC. A.S. / 2003
Corum Cement Plant
12.1 Revision of the kiln shell of the rotary kiln.
- ASKALE CIMENTO SAN. TIC. A.S. / 2003
Askale Cement Plant
13.1. Fabrication of the chair pad and support plates for the tyre of the rotary kiln.
13.2. Fabrication of the caterpillar of the pan conveyor for the coal feeding.
13.3. Fabrication of the bucket for the Loesche return elevator.
2002 Past Project Experience
- YIBITAS LAFARGE ORTA ANADOLU CIMENTO SAN. TIC. A.S. / 2002
Sivas Cement Plant
1.1. Revision of the electrostatic precipitator number I and II.
1.2. Fabrication and installation of the outlet pipe of the electrostatic precipitator as well as the dismantling of the existing one.
1.3. Insulation works of the electrostatic precipitator.
- VICAT – BASTAS BASKENT CIMENTO SAN. TIC. A.S. / 2002
Bastas Cement Plant
2.1. Clinker Cooler: Fabrication of the both fix and movable chassis
2.2. Fabrication of the fixation plate for crusher.
2.3. Lime Unit: Installation of the casette filter with the capacity of
5000 m3/h as well as the piping works.
2.4. Packing Unit: Installation of the casette filter with the capacity of
1250 m3/h as well as the piping works.
2.5. Loesche Mill: Fabrication of the plates ( Hardox 400 )
2.6. Revision of the dust duct for cooling tower.
( Project, fabrication, installation and dismantling of the existing one )
2.7. Lime quenching unit: Fabrication of the screw conveyor.
( Ø 500 mm )